Lean Methodology

Measure Value

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Measure Value

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Perform VA/NA Decomposition Analysis

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Analyze the Value Stream Attribute Map

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Conduct the Rapid Improvement Event Design the Process Changes and Flow Feed, Balance, Load the Process Standardize Work Tasks Implement New Processes

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Stabilize and Refine Value Stream

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Identify Mistake-proofing Opportunities

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Lean Methodology

Define Stakeholder Value and CTQs Define Customer Demand Map High-level Process Assess for 6S Implementation

Define

Measure Value

Measure Customer Demand Plan for Data Collection Validate Measurement System

Lean Methodology

Measure Value

Create a Value Stream Attribute Map

Lean Methodology

Determine Pace, Takt-time and Manpower Identify Replenishment and Capacity Constraints

Perform VA/NA Decomposition Analysis

Analyze Process - Flow

Lean Methodology

Apply Lean Problem Solving to Solve for Special Causes

Analyze the Value Stream Attribute Map

Analyze Process - Flow

Lean Methodology

Analyze the Value Stream Attribute Map

Conduct the Rapid Improvement Event Design the Process Changes and Flow Feed, Balance, Load the Process Standardize Work Tasks Implement New Processes

Improve Process - Pull

Lean Methodology

Stabilize and Refine Value Stream

ControlProcess

Lean Methodology

Complete Process and Visual Controls

Identify Mistake-proofing Opportunities

ControlProcess

Lean Methodology

Implement S4-S6 Control Plan, Monitor Results, and Closeout Project